Improvement of a deburring tool for intersecting holes with reduced irregular cutting of burr edge

Chang Hee Cho; Jung Hoon Kim; Soo Won Chae; Kwon Hee Kim

doi:10.1177/0954405413492323

Improvement of a deburring tool for intersecting holes with reduced irregular cutting of burr edge

Chang Hee Cho, Jung Hoon Kim, Soo Won Chae, Kwon Hee Kim

School of Mechanical Engineering

Research output: Contribution to journal › Article › peer-review

4 Citations (Scopus)

Abstract

A design optimization of deburring tools for intersecting holes is presented based on design of experiments and response surface methodology. A deburring tool with hemispherical cutter head mounted on a pivoted shaft was used to deburr intersecting holes easily and quickly. Due to the vibration of the tool during deburring, however, the surface of the deburred edge showed considerable irregularity. Tool dynamics was modeled with ADAMS software with the userdefined subroutines. Based on design of experiments and response surface methodology, the tool design was optimized with respect to tool vibration. Deburring tests with the optimized tool on Al6061-T6 specimens showed significant reduction in surface irregularity represented by an index value change from 1.3 to 0.7 mm.

Original language	English
Pages (from-to)	1693-1703
Number of pages	11
Journal	Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Volume	227
Issue number	11
DOIs	https://doi.org/10.1177/0954405413492323
Publication status	Published - 2013 Nov

Keywords

Deburring tool
Design of experiments
Design optimization
Intersecting holes
Response surface methodology
Surface irregularity
Tool dynamics

ASJC Scopus subject areas

Mechanical Engineering
Industrial and Manufacturing Engineering

Access to Document

10.1177/0954405413492323

Cite this

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title = "Improvement of a deburring tool for intersecting holes with reduced irregular cutting of burr edge",

abstract = "A design optimization of deburring tools for intersecting holes is presented based on design of experiments and response surface methodology. A deburring tool with hemispherical cutter head mounted on a pivoted shaft was used to deburr intersecting holes easily and quickly. Due to the vibration of the tool during deburring, however, the surface of the deburred edge showed considerable irregularity. Tool dynamics was modeled with ADAMS software with the userdefined subroutines. Based on design of experiments and response surface methodology, the tool design was optimized with respect to tool vibration. Deburring tests with the optimized tool on Al6061-T6 specimens showed significant reduction in surface irregularity represented by an index value change from 1.3 to 0.7 mm.",

keywords = "Deburring tool, Design of experiments, Design optimization, Intersecting holes, Response surface methodology, Surface irregularity, Tool dynamics",

author = "Cho, {Chang Hee} and Kim, {Jung Hoon} and Chae, {Soo Won} and Kim, {Kwon Hee}",

note = "Funding Information: This work was supported by the Korea University Grant and Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (grant 2012-0000783).",

year = "2013",

month = nov,

doi = "10.1177/0954405413492323",

language = "English",

volume = "227",

pages = "1693--1703",

journal = "Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture",

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T1 - Improvement of a deburring tool for intersecting holes with reduced irregular cutting of burr edge

AU - Cho, Chang Hee

AU - Kim, Jung Hoon

AU - Chae, Soo Won

AU - Kim, Kwon Hee

N1 - Funding Information: This work was supported by the Korea University Grant and Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (grant 2012-0000783).

PY - 2013/11

Y1 - 2013/11

N2 - A design optimization of deburring tools for intersecting holes is presented based on design of experiments and response surface methodology. A deburring tool with hemispherical cutter head mounted on a pivoted shaft was used to deburr intersecting holes easily and quickly. Due to the vibration of the tool during deburring, however, the surface of the deburred edge showed considerable irregularity. Tool dynamics was modeled with ADAMS software with the userdefined subroutines. Based on design of experiments and response surface methodology, the tool design was optimized with respect to tool vibration. Deburring tests with the optimized tool on Al6061-T6 specimens showed significant reduction in surface irregularity represented by an index value change from 1.3 to 0.7 mm.

AB - A design optimization of deburring tools for intersecting holes is presented based on design of experiments and response surface methodology. A deburring tool with hemispherical cutter head mounted on a pivoted shaft was used to deburr intersecting holes easily and quickly. Due to the vibration of the tool during deburring, however, the surface of the deburred edge showed considerable irregularity. Tool dynamics was modeled with ADAMS software with the userdefined subroutines. Based on design of experiments and response surface methodology, the tool design was optimized with respect to tool vibration. Deburring tests with the optimized tool on Al6061-T6 specimens showed significant reduction in surface irregularity represented by an index value change from 1.3 to 0.7 mm.

KW - Deburring tool

KW - Design of experiments

KW - Design optimization

KW - Intersecting holes

KW - Response surface methodology

KW - Surface irregularity

KW - Tool dynamics

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JO - Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

JF - Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

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ER -

Improvement of a deburring tool for intersecting holes with reduced irregular cutting of burr edge

Abstract

Keywords

ASJC Scopus subject areas

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