Improvement of a deburring tool for intersecting holes with reduced irregular cutting of burr edge

Chang Hee Cho, Jung Hoon Kim, Soo Won Chae, Kwon Hee Kim

Research output: Contribution to journalArticle

1 Citation (Scopus)

Abstract

A design optimization of deburring tools for intersecting holes is presented based on design of experiments and response surface methodology. A deburring tool with hemispherical cutter head mounted on a pivoted shaft was used to deburr intersecting holes easily and quickly. Due to the vibration of the tool during deburring, however, the surface of the deburred edge showed considerable irregularity. Tool dynamics was modeled with ADAMS software with the userdefined subroutines. Based on design of experiments and response surface methodology, the tool design was optimized with respect to tool vibration. Deburring tests with the optimized tool on Al6061-T6 specimens showed significant reduction in surface irregularity represented by an index value change from 1.3 to 0.7 mm.

Original languageEnglish
Pages (from-to)1693-1703
Number of pages11
JournalProceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Volume227
Issue number11
DOIs
Publication statusPublished - 2013 Nov 1

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Deburring
Design of experiments
Subroutines

Keywords

  • Deburring tool
  • Design of experiments
  • Design optimization
  • Intersecting holes
  • Response surface methodology
  • Surface irregularity
  • Tool dynamics

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering
  • Mechanical Engineering

Cite this

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abstract = "A design optimization of deburring tools for intersecting holes is presented based on design of experiments and response surface methodology. A deburring tool with hemispherical cutter head mounted on a pivoted shaft was used to deburr intersecting holes easily and quickly. Due to the vibration of the tool during deburring, however, the surface of the deburred edge showed considerable irregularity. Tool dynamics was modeled with ADAMS software with the userdefined subroutines. Based on design of experiments and response surface methodology, the tool design was optimized with respect to tool vibration. Deburring tests with the optimized tool on Al6061-T6 specimens showed significant reduction in surface irregularity represented by an index value change from 1.3 to 0.7 mm.",
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