Significance of gate geometry and injection speed on the flow behaviors of molten Al alloy during die filling

Jae-chul Lee, Hyun Kwang Seok, Hong Kee Lee

Research output: Contribution to journalArticle

5 Citations (Scopus)

Abstract

The effects of injection speed and gate geometry on the flow behaviors of molten Al alloy (Newtonian fluid) were investigated by direct observations of the flow patterns during die filling. High-speed photography was employed to record the real time flow patterns of the molten metal during the die filling sequence. Qualitative assessments of the critical gate speed were made based on the experimental results. The experimental results were also compared with results predicted based on the Reynolds number. Although the critical gate speed varies depending on the gate geometry, a gate speed of ∼0.5 m/s is considered optimal to control the flow behavior of the melt in a planar flow during die filling.

Original languageEnglish
Pages (from-to)191-196
Number of pages6
JournalMetals and Materials International
Volume11
Issue number3
Publication statusPublished - 2005 Dec 22

Fingerprint

Molten materials
injection
Geometry
geometry
Flow patterns
flow distribution
High speed photography
high speed photography
Liquid metals
Newtonian fluids
Reynolds number
Fluids
metals

Keywords

  • Die casting
  • Laminar flow
  • Squeeze casting
  • Turbulent flow

ASJC Scopus subject areas

  • Engineering(all)

Cite this

Significance of gate geometry and injection speed on the flow behaviors of molten Al alloy during die filling. / Lee, Jae-chul; Seok, Hyun Kwang; Lee, Hong Kee.

In: Metals and Materials International, Vol. 11, No. 3, 22.12.2005, p. 191-196.

Research output: Contribution to journalArticle

@article{30a0e16eb9c140e2ae79646b961cba5f,
title = "Significance of gate geometry and injection speed on the flow behaviors of molten Al alloy during die filling",
abstract = "The effects of injection speed and gate geometry on the flow behaviors of molten Al alloy (Newtonian fluid) were investigated by direct observations of the flow patterns during die filling. High-speed photography was employed to record the real time flow patterns of the molten metal during the die filling sequence. Qualitative assessments of the critical gate speed were made based on the experimental results. The experimental results were also compared with results predicted based on the Reynolds number. Although the critical gate speed varies depending on the gate geometry, a gate speed of ∼0.5 m/s is considered optimal to control the flow behavior of the melt in a planar flow during die filling.",
keywords = "Die casting, Laminar flow, Squeeze casting, Turbulent flow",
author = "Jae-chul Lee and Seok, {Hyun Kwang} and Lee, {Hong Kee}",
year = "2005",
month = "12",
day = "22",
language = "English",
volume = "11",
pages = "191--196",
journal = "Metals and Materials International",
issn = "1598-9623",
publisher = "Korean Institute of Metals and Materials",
number = "3",

}

TY - JOUR

T1 - Significance of gate geometry and injection speed on the flow behaviors of molten Al alloy during die filling

AU - Lee, Jae-chul

AU - Seok, Hyun Kwang

AU - Lee, Hong Kee

PY - 2005/12/22

Y1 - 2005/12/22

N2 - The effects of injection speed and gate geometry on the flow behaviors of molten Al alloy (Newtonian fluid) were investigated by direct observations of the flow patterns during die filling. High-speed photography was employed to record the real time flow patterns of the molten metal during the die filling sequence. Qualitative assessments of the critical gate speed were made based on the experimental results. The experimental results were also compared with results predicted based on the Reynolds number. Although the critical gate speed varies depending on the gate geometry, a gate speed of ∼0.5 m/s is considered optimal to control the flow behavior of the melt in a planar flow during die filling.

AB - The effects of injection speed and gate geometry on the flow behaviors of molten Al alloy (Newtonian fluid) were investigated by direct observations of the flow patterns during die filling. High-speed photography was employed to record the real time flow patterns of the molten metal during the die filling sequence. Qualitative assessments of the critical gate speed were made based on the experimental results. The experimental results were also compared with results predicted based on the Reynolds number. Although the critical gate speed varies depending on the gate geometry, a gate speed of ∼0.5 m/s is considered optimal to control the flow behavior of the melt in a planar flow during die filling.

KW - Die casting

KW - Laminar flow

KW - Squeeze casting

KW - Turbulent flow

UR - http://www.scopus.com/inward/record.url?scp=29144484738&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=29144484738&partnerID=8YFLogxK

M3 - Article

AN - SCOPUS:29144484738

VL - 11

SP - 191

EP - 196

JO - Metals and Materials International

JF - Metals and Materials International

SN - 1598-9623

IS - 3

ER -