Two-stage dilute acid-catalyzed hydrolytic conversion of softwood sawdust into sugars fermentable by ethanologenic microorganisms

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Abstract

Softwood hemlock residues generated in a sawmill were tested as a feasible agricultural feedstock for the production of high-value bio-based products using the concept of two-stage dilute acid hydrolysis. To convert the carbohydrate contained in the hemlock sawdust, two-stage dilute-acid catalyzed hydrolysis was conducted. In the first stage, sawdust was hydrolyzed at 190°C for 150 s with 1.1wt% sulfuric acid and 46.0 wt% total solids. As a result, 69.3% mannose, 74.2% galactose, 67.7% xylose, and 17.4% glucose of their theoretical maximum yields were achieved, which reveals that hemicellulose was the major target in the first-stage hydrolysis. After recovering soluble sugars by washing from the first-stage hydrolysate with water, the washed first-stage hydrolysate solids were hydrolyzed again in the second stage at more severe conditions, such as 2.6 or 3.5 wt% H2SO4, 205 or 210°C, and 80-135 s. After the two stages, the highest overall yields from 100 g of dry hemlock sawdust were a total of 39.3 g of fermentable sugars (36.0 and 3.3 g of hexose and pentose sugars, respectively). These results indicate that hemlock sawdust could be used to produce fermentable sugars which can be converted into other value-added bio-based products.

Original languageEnglish
Pages (from-to)2461-2467
Number of pages7
JournalJournal of the Science of Food and Agriculture
Volume85
Issue number14
DOIs
Publication statusPublished - 2005 Nov 1

Fingerprint

Hemlock
Sawdust
Softwoods
sawdust
softwood
Sugars
Microorganisms
sugars
biobased products
microorganisms
Hydrolysis
Acids
acids
acid hydrolysis
hydrolysates
Sawmills
Pentoses
sawmills
Hexoses
pentoses

Keywords

  • Acid hydrolysis
  • Agricultural residue
  • Biomass
  • Hemlock
  • Sawdust
  • Softwood

ASJC Scopus subject areas

  • Agricultural and Biological Sciences (miscellaneous)
  • Food Science
  • Chemistry (miscellaneous)

Cite this

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abstract = "Softwood hemlock residues generated in a sawmill were tested as a feasible agricultural feedstock for the production of high-value bio-based products using the concept of two-stage dilute acid hydrolysis. To convert the carbohydrate contained in the hemlock sawdust, two-stage dilute-acid catalyzed hydrolysis was conducted. In the first stage, sawdust was hydrolyzed at 190°C for 150 s with 1.1wt{\%} sulfuric acid and 46.0 wt{\%} total solids. As a result, 69.3{\%} mannose, 74.2{\%} galactose, 67.7{\%} xylose, and 17.4{\%} glucose of their theoretical maximum yields were achieved, which reveals that hemicellulose was the major target in the first-stage hydrolysis. After recovering soluble sugars by washing from the first-stage hydrolysate with water, the washed first-stage hydrolysate solids were hydrolyzed again in the second stage at more severe conditions, such as 2.6 or 3.5 wt{\%} H2SO4, 205 or 210°C, and 80-135 s. After the two stages, the highest overall yields from 100 g of dry hemlock sawdust were a total of 39.3 g of fermentable sugars (36.0 and 3.3 g of hexose and pentose sugars, respectively). These results indicate that hemlock sawdust could be used to produce fermentable sugars which can be converted into other value-added bio-based products.",
keywords = "Acid hydrolysis, Agricultural residue, Biomass, Hemlock, Sawdust, Softwood",
author = "Kim, {Kyoung Heon}",
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T1 - Two-stage dilute acid-catalyzed hydrolytic conversion of softwood sawdust into sugars fermentable by ethanologenic microorganisms

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N2 - Softwood hemlock residues generated in a sawmill were tested as a feasible agricultural feedstock for the production of high-value bio-based products using the concept of two-stage dilute acid hydrolysis. To convert the carbohydrate contained in the hemlock sawdust, two-stage dilute-acid catalyzed hydrolysis was conducted. In the first stage, sawdust was hydrolyzed at 190°C for 150 s with 1.1wt% sulfuric acid and 46.0 wt% total solids. As a result, 69.3% mannose, 74.2% galactose, 67.7% xylose, and 17.4% glucose of their theoretical maximum yields were achieved, which reveals that hemicellulose was the major target in the first-stage hydrolysis. After recovering soluble sugars by washing from the first-stage hydrolysate with water, the washed first-stage hydrolysate solids were hydrolyzed again in the second stage at more severe conditions, such as 2.6 or 3.5 wt% H2SO4, 205 or 210°C, and 80-135 s. After the two stages, the highest overall yields from 100 g of dry hemlock sawdust were a total of 39.3 g of fermentable sugars (36.0 and 3.3 g of hexose and pentose sugars, respectively). These results indicate that hemlock sawdust could be used to produce fermentable sugars which can be converted into other value-added bio-based products.

AB - Softwood hemlock residues generated in a sawmill were tested as a feasible agricultural feedstock for the production of high-value bio-based products using the concept of two-stage dilute acid hydrolysis. To convert the carbohydrate contained in the hemlock sawdust, two-stage dilute-acid catalyzed hydrolysis was conducted. In the first stage, sawdust was hydrolyzed at 190°C for 150 s with 1.1wt% sulfuric acid and 46.0 wt% total solids. As a result, 69.3% mannose, 74.2% galactose, 67.7% xylose, and 17.4% glucose of their theoretical maximum yields were achieved, which reveals that hemicellulose was the major target in the first-stage hydrolysis. After recovering soluble sugars by washing from the first-stage hydrolysate with water, the washed first-stage hydrolysate solids were hydrolyzed again in the second stage at more severe conditions, such as 2.6 or 3.5 wt% H2SO4, 205 or 210°C, and 80-135 s. After the two stages, the highest overall yields from 100 g of dry hemlock sawdust were a total of 39.3 g of fermentable sugars (36.0 and 3.3 g of hexose and pentose sugars, respectively). These results indicate that hemlock sawdust could be used to produce fermentable sugars which can be converted into other value-added bio-based products.

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